In an average warehouse, forklifts constantly move through tight aisles, placing and removing heavy loads, day in and day out. Eventually, rack damage is practically inevitable. Yet, many operations managers delay repairs until it’s too late, not realizing how quickly relatively benign damage can escalate into a major safety hazard.

Pallet Rack Repair Basics

Pallet rack repair entails returning damaged racking systems to their original safety standards and load ratings. Compared to complete replacement, repair is a economical solution that can be completed with reduced interruption to warehouse activities. Engineered rack repair kits work with existing racks to restore their safety and original capacity while ensuring protection against future damage.

The repair process is extraordinarily streamlined, commonly up to four times quicker than replacement, and demands 75% less product relocation. Most repairs can be completed without completely unloading stored merchandise, which substantially reduces downtime and operational interruption.

Common Types of Pallet Rack Damage

Being aware of the various categories of damage helps in correctly evaluating your warehouse's safety needs:

Structural Damage: This affects the overall stability and strength of the pallet rack, often caused by overloading, poor setup, or repeated minor impacts. Structural damage compromises the entire system's integrity.

Impact Damage: The most prevalent type, typically resulting from lift truck impacts. According to industry figures, approximately 90% of rack failures can be linked to forklift impact. This damage generally occurs at the bottom segment of the front column of the pallet rack upright.

Non-Visible Damage: Concealed defects like weld cracks, rust, or metal fatigue aren't immediately apparent but can significantly compromise rack stability. Routine professional inspections are critical for identifying these types of problems.

Safety Hazards and Risks of Damaged Rack

OSHA requires safe industrial racking systems in all United States warehouses. When racks are compromised, the possible implications extend beyond legal non-compliance to serious safety dangers.

Compromised racks have reduced capacity and pose meaningful risks of failure and personal harm. In severe cases, weakened racks can result in catastrophic collapse, putting at risk workers, damaging inventory, and potentially causing fatalities. Additionally, employers are lawfully responsible for workplace safety under OSHA rules, making rack upkeep not just a functional concern but a legal obligation.

Repair Techniques and Best Practices

Today’s rack repair techniques have evolved significantly, affording solutions that are both more effective and less disruptive than traditional replacement:

Engineered Repair Kits: Companies like Damotech provide specialty kits developed to restore rack integrity. The DAMO PRO and DAMO FLEX are instances of engineered solutions that not only fix damage but protect against future impacts.

On-Site Installation: Most repairs can be carried out on-site without taking out entire rack sections. A rack repair jack holds the upright while its compromised section is removed and the repair kit is fitted. The best repair kits are fastened on, removing the need for on-site welding permits.

Professional Assessment: Before any repair, a comprehensive inspection by qualified professionals is crucial. The Rack Manufacturers Institute (RMI) guidelines state that compromised rack should be segregated and examined by a supervising engineer prior to repair.

Choosing a Pallet Rack Repair Company in Fresno

For warehouse managers in Fresno, selecting the right rack repair provider is essential. Raymond West stands out as a top provider in the region, delivering certified Damotech-based rack repair services with a team of over 400 experts across eight Western states. Our thorough approach incorporates inspection, tailored repair kit design, and professional installation that minimizes operational interruption. By collaborating with Raymond West, warehouse managers obtain access to the industry's most advanced repair options while guaranteeing compliance with safety regulations and protecting their valuable inventory and personnel.

Raymond West's Fresno facility serves much of the Central Valley, including Fresno, Clovis, Madera, Visalia, Tulare, Lindsay, Hanford, Lemoore, Los Banos, Santa Nella, Dos Palos, Firebaugh, Kettleman City, Coalinga, Avenal, Mendota, Kerman, San Joaquin, and all surrounding areas.

Raymond West | Fresno Material Handling Equipment Supplier

2935 S Elm Ave #101
Fresno, CA 93706
(559) 264-7500