In an average warehouse, forklifts constantly move through narrow aisles, loading and unloading heavy loads, day in and day out. Eventually, rack damage is practically inevitable. However, many operations supervisors postpone repairs until risks are high, not realizing how fast seemingly insignificant damage can develop into a major safety hazard.

Pallet Rack Repair Basics

Pallet rack repair entails returning damaged racking systems to their original safety specifications and load capacities. In contrast to complete replacement, repair is a cost-effective solution that can be conducted with limited interruption to warehouse operations. Engineered rack repair kits integrate with existing racks to renew their safety and original capacity while offering protection against future damage.

The repair procedure is surprisingly streamlined, commonly up to four times quicker than replacement, and needs 75% less product movement. Most repairs can be finished without completely unloading stored products, which substantially minimizes downtime and operational interruption.

Common Types of Pallet Rack Damage

Being aware of the various types of damage helps in properly evaluating your warehouse's safety needs:

Structural Damage: This impacts the overall security and strength of the pallet rack, often resulting from overloading, poor installation, or accumulated minor impacts. Structural damage undermines the entire system's stability.

Impact Damage: The most prevalent type, typically resulting from forklift accidents. According to industry data, about 90% of rack failures are caused by forklift impact. This damage often occurs at the bottom segment of the front column of the pallet rack upright.

Non-Visible Damage: Hidden defects like weld fractures, corrosion, or metal fatigue aren't immediately apparent but can severely compromise rack integrity. Routine professional inspections are critical for identifying these issues.

Safety Hazards and Risks of Damaged Rack

OSHA requires safe industrial racking systems in all U.S. warehouses. When racks are damaged, the potential consequences extend beyond legal violations to serious safety hazards.

Compromised racks have decreased capacity and present serious risks of failure and bodily injury. In extraordinary cases, weakened racks can lead to catastrophic failure, putting at risk workers, destroying inventory, and potentially resulting in fatalities. Additionally, employers are statutorily responsible for workplace safety under OSHA laws, making rack maintenance not just a operational concern but a legal requirement.

Repair Techniques and Best Practices

Modern rack repair methods have advanced significantly, offering solutions that are both more efficient and less disruptive than ordinary replacement:

Engineered Repair Kits: Companies like Damotech provide specialty kits developed to reinstate rack integrity. The DAMO PRO and DAMO FLEX are instances of engineered solutions that not only correct damage but guard against subsequent impacts.

On-Site Installation: Most repairs can be carried out on-site without taking out entire rack sections. A repair jack supports the upright while its compromised section is removed and the repair kit is fitted. The best repair kits are secured on, avoiding the requirement for on-site welding authorization.

Professional Assessment: Before any repair, a complete inspection by qualified professionals is essential. The Rack Manufacturers Institute (RMI) guidelines indicate that damaged rack should be isolated and evaluated by a supervising engineer prior to repair.

Choosing a Pallet Rack Repair Company in Portland

For warehouse supervisors in Portland, picking the right rack repair partner is essential. Raymond West excels as a premier provider in the region, offering certified Damotech-based rack repair services with a team of over 400 specialists across eight Western states. Our comprehensive approach incorporates inspection, tailored repair kit design, and professional implementation that minimizes operational interruption. By working with Raymond West, warehouse managers acquire access to the industry's most innovative repair options while maintaining compliance with safety requirements and securing their valuable inventory and personnel.

Raymond's Portland service operation includes all of Western Oregon and Southwest Washington, including Portland, Beaverton, Tigard, Hillsboro, Forest Grove, Sherwood, Tualatin, Wilsonville, Oregon City, Gladstone, Clackamas, Milwaukie, Happy Valley, Gresham, Troutdale, Woodburn, Salem, Vancouver, Ridgefield, Longview, Kelso and surrounding areas.

Raymond West | Portland Material Handling Equipment Supplier

3148 NE 181st Ave
Portland, OR 97230
(800) 675-2500