A horizontal carousel system is a kind of automated storage and retrieval system (ASRS) implemented in material handling facilities to store and retrieve components effectively. It contains a series of bins or trays mounted on a rotating carousel, and pick items are distributed to the retrieval station, in a “good-to-person” way.

The Advantages Of Horizontal Carousels

One of the main benefits of a horizontal carousel system is its ability to utilize storage area. By way of a rotating base, the system can store a large quantity of items in a small floor plan, empowering distribution centers and warehouses to use the space they have more efficiently. This can be particularly advantageous in implementations where floor area is limited or pricey.

A second advantage of horizontal carousel systems is their efficiency and reliability. Due to the fact that the picking module can speedily and easily select the desired tray or bin, the system can collect articles more quickly than a worker. This can help material handling facilities reduce the time needed to meet orders, which leads to enhanced productivity and customer contentment.

In addition to these positives, horizontal carousel systems can also help distribution centers and warehouses lighten their employment costs. Since the system is automated, it is able to operate around the clock without needing shifts or breaks. This can help reduce the need for a workforce, and is often especially noteworthy for material handling facilities that need to fulfill orders on a 24/7 basis.

Horizontal Carousel Types

There are several unique styles of horizontal carousel systems out there, each including a few highlighted features and benefits. Some of the more common styles are:

Standard Horizontal Carousel: These “typical” horizontal conveyors are commonly clustered jointly into a pod or workstation and employed for batch picking needs. The quantity of carousels required per workstation varies depending on volume expectations. Goods can be retrieved either by a human employee or a computerized arm.

Put Horizontal Carousel: This variety of ASRS operates similarly to a put wall, but rather than a wall it consists of a carousel of bins or trays. It is often used within an operation, or for consolidation.

Robotic Horizontal Carousel: Fully robotic carousels turn the desired bin to an insertion/extraction point, which picks the appropriate bin right away. A conveyor delivers the tray to its next destination in the operation.

When considering a horizontal carousel system for a distribution center or warehouse, it's imperative to closely analyze the unique demands of the facility. Factors to consider contain the layout and size of the warehouse, the types of things being kept, and the quantity of orders needing fulfillment.

Beyond the preliminary price of the horizontal carousel, facility operators will also need to take into account continual maintenance and repair costs. It's critical to select a system that is durable and reliable, as downtime can be pricey in terms of lost productivity and client satisfaction.

Contact A Warehouse Automation Expert

Altogether, horizontal carousel systems are often a valuable investment for material handling facilities seeking to elevate efficiency and limit spending. By automating the retrieval and storage of wares, such storage modules can help businesses enhance output, reduce labor demands, and raise customer satisfaction.

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