A horizontal carousel system is a type of automated storage and retrieval system (ASRS) used in distribution centers and warehouses to handle retrieval and storage of components expediently. It is comprised of a sequence of trays or bins attached to a turning carousel, and pick materials are moved to the station of the operator, in a “good-to-person” fashion.

The Advantages Of Horizontal Carousels

A primary benefit of a horizontal carousel system is its ability to maximize free space. By way of a turning platform, a horizontal carousel can store a large quantity of items in a smaller floor plan, allowing distribution centers and warehouses to take advantage of the space they have more effectively. This is most useful in implementations in which floor area is finite or costly.

An additional advantage of horizontal carousel systems is their speed and precision. Seeing as the picking instrument can quickly and easily access the required bin or tray, the carousel can collect components more quickly than a worker. This can help warehouses and distribution centers limit the time it takes to fulfill orders, which leads to improved productivity and customer contentment.

Beyond these advantages, horizontal carousels can also help distribution centers and warehouses lighten their employment spending. Seeing as the system is automatic, it is able to operate around the clock without requiring breaks or shifts. This can help reduce the demand to employ a workforce, which is often highly noteworthy for distribution centers and warehouses that need to complete orders on a 24/7 schedule.

Horizontal Carousel Types

There are several unique sorts of horizontal carousel systems out there, each with its own highlighted advantages and features. A few of the more prevalent styles are:

Standard Horizontal Carousel: These “typical” horizontal conveyors are commonly arranged jointly into a workstation or pod and used for batch picking applications. The quantity of horizontal conveyors necessary per pod depends on volume expectations. Goods can be retrieved either by a human worker or a robotic arm.

Put Horizontal Carousel: This style of carousel operates in the same vein as a put wall, but instead of a wall it’s comprised of a carousel of trays. It is often chosen within an operation, or for consolidation.

Robotic Horizontal Carousel: Fully robotic carousels turn the desired bin or tray to an inserter/extractor, which picks the appropriate tray right away. A conveyor delivers the bin to its next location in the system.

When deciding on a horizontal carousel system for a distribution center or warehouse, it's important to closely analyze the specific demands of the operation. A few factors to consider include the floor plan and footprint of the facility, the variety of wares in storage, and the quantity of orders that need to be fulfilled.

Besides the preliminary cost of the system, facility executives should also take into account continuing maintenance and repair expenses. It's critical to select a system that is durable and reliable, as downtime can be expensive when it comes to lost productivity and client contentment.

Contact A Warehouse Automation Expert

Collectively, horizontal carousel systems can be a valuable acquisition for material handling facilities looking to enhance productivity and lessen spending. By automating the retrieval and storage of wares, these systems can help facilities enhance supply, reduce labor expenses, and improve customer satisfaction.

Raymond West's Los Angeles facility serves much of Los Angeles County, including Santa Fe Springs, Whittier, La Mirada, Downey, Pico Rivera, Los Angeles, Montebello, El Monte, Rosemead, Alhambra, South Gate, Lynwood, Compton, Westmont, Gardena, Torrance, Carson, San Pedro, La Habra, City of Industry, Walnut, Inglewood, Hawthorne and all surrounding areas.

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